PROCESS DESIGN ENGINEER

JOB TITLE

JOB FAMILY

DATE

Process Design Engineer

Industrial

05/24/2022

 MANAGER TITLE (solid line)

FUNCTIONAL MANAGER TITLE (dotted line)

Blow Molding Machine Manager

MISSION

In one or two sentences, outline the primary purpose(s) of this position within the organization

The Process Design Engineer is responsible for the new blow molding process in its entirety, this includes, but not restricted to, establishing, monitoring and maintaining the process parameters, design and process development using simulation tools / WW specifications and performing trials in new blowing process. Also support continuous improvement, machine troubleshooting and maintenance, lean Manufacturing techniques, tooling set-up and design, training, and special projects at the plant level when required.

Responsibilities & Activities

Outline the key areas of responsibility for this position, including the related activities and eventual authorities

• Establish, monitor and maintain the process parameters ensuring production standards, quality standards, and customer requirements are met.
• Coordinate all blow molding process development activities in new blowing process (development).  This includes design, prototyping, scheduling and reporting.
• Support activities at the plant level when required

• Actively participate in continuous improvement and corrective action activities.
• Coordinate troubleshooting and repair of equipment.
• Coordinate and complete tooling changes and machine set-up.
• Assist in the training of facility
• Communicate equipment information, improvements, changes and corrective actions.

• Communicate and participate with vendors on equipment review, schedule plan, Kick-off/Sign-off activity.
• Participate PFMEA, GPS Checklist and Design Review
• Other duties as assigned.

Within his/her scope of responsibility, he/she respects the standards and rules in terms of Quality, Safety and Environment contributing to the IMS process management and improvement.

ORGANIZATION

POSITION KEY INTERFACES (internal and/or external)

Internal

• Core team members
• Extended team members
• Plant & BMP or Engineer.

POSITION BACK UP

Fill in with back-up position titles only. Back-up should be indicated for positions in charge of customer orders treatment, supplier on-time delivery, quality, production capacity, shared loading (multi-part station), lead time, inventory level, preventive maintenance, and calibration are the ones to be provided with a back-up.

• Blow Molding Machine Manager

KEY MEASURES & FINANCIAL ACCOUNTABILITY

Indicate the Key Indicators used to measure the performance of the position and the financial metrics on which the role has got a direct or indirect impact (budget, sales, …)

• Achievement of Project Targets (Cycle time, Quality, Capex Cost, Timing, Risks, Trial)
• BM Technical Review with Innovation
• Support Ramp up with Plant (Cycle time, PPM and OEE)
• Support BM related to INPRO deliverables
• Shall be Green for PFMEA, (DFM&A) GPS, Run at Rate
• Design Review and Lesson Learn per Project.
• Manager Trial days
• Employee safety & Zero Quality Incidents

PROFILE REQUIREMENTS

Personal Background

• Bachelor of Science in Engineering
• 3 years of experience in manufacturing industry, preferably in automotive industry.
• Engineer or technician with similar experience

Skills & Abilities

• Japanese: native level
• English: Intermediate level
• Ability to collect, maintain and analyze data.
• Ability to maintain working relationship with internal and external customers.
• Must be flexible, dependable and creative.
• Ability to read drawing
• Knowledge of statistical quality control
• Ability to troubleshoot and provide corrective actions.
• Knowledge of hydraulics, pneumatics and PLC logic.
• Good mechanical skills with a “hands-on” attitude.

JOB DESCRIPTION APPROVAL

Manager name & title: Alex YEO, Industrial Manager

HR Manager name & title: Keita GOSHIMA, HR Manager Japan

EMPLOYEE ACKNOWLEDGEMENT(optional, depends on  local legal requirements)

Employee name :

Annex : Plastic Omnium General Competencies 1/2

8 GENERAL COMPETENCIES IMPACTING THE QUALITY OF WORK AND INTERACTIONS AT WORK.

EACH COMPETENCY IS ILLUSTRATED WITH 3 BEHAVIORS.